Shop Power

Sample Shop Power Layout

Taken from “Setting Up Shop” by Sandor Nagyszalanczy.
Power Schematic

Some comments and suggestions from the book include running tools at 200v instead of 110v (if rewiring is an option). The reason for this is that 220v machines run at half the amperage of 110v motors. Another recommendation is to locate outlets at between 42-50″ high on the wall. 42″ will clear workbenches, while 50″ will allow a sheet of plywood to fit under the outlet – nice!

Getting Power to Machinery

Routing power to shop machines can be tricky with slab-on-grade construction, especially for machines located in the middle of the space. Here’s two ways to handle it:

Plugs

Most books recommend putting floor-mounted pugs in a raised box – this helps prevent accidental shorts and sawdust collecting in the plug holes. However, I’m not a fan of metal boxes popping out of the floor. It’s easy to trip on them, and if you ever move a machine, the plug can present a real obstacle. Plus, if you ever wanted to convert the space to “open living,” these pop-up plugs would be ugly.

I prefer the drop-down model or a brass, covered plate (especially if the floor is stained concrete)

brass plate

Calculating Power Needs

In order to determine the size of the shop sub-panel, it’s a good idea to figure the individual amperage of machines used in the shop. Factor in the reality that some machines will run concurrently (like table saws and jointers) and thus should be on separate circuits. It’s also a good idea to put the lights on their own dedicated circuit so that a tripped saw breaker doesn’t leave you in total darkness. Here’s a chart of some common shop tools and their amperage:

Tool Voltage Amperage
Table Saw 110/220 15/7.5
Planer (12″) 110 15
Disc Sander 110 10
Powermatic Jointer 54A 110/220 17/8.5
Makita Slide Saw 110 13
Milwaukee Miter Saw 110 15
Router 110 12-15
Drill Press 110 9
Drum Sander* 220 ?
Cyclone* 220 14.5 (2.5hp)
;17 (3hp)
Air Compressor* 220 ?
Large Table Saw* 220 17 (3hp); 9.5 (3-phase)
Planer (20″)* 220 ?

* indicates tool not currently owned

Determining Amperage based on Horsepower

Here’s a handy chart to help determine the power needs based on the horsepower and voltage. Amperage estimates are approximate:

Horsepower 110v 220v
1/4 6.5 3.25
1/2 10 5
3/4 14 7
1 17 8.5
1.5 20 10
2 23.5 12
2.5 26.5 14.5
3 33 17
5 n/a 27.5

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